Fabricated Heat Exchanger & Chiller Components Manufacturer
Schilthorn Precision Engineering manufactures custom-designed fabricated components for heat exchangers and chillers, serving diverse industries with parts used in refrigeration, cryogenics and process industry chillers, built to the exact specifications required by every client.
Our infrastructure, including laser cutting, welding and fabrication and precision machining, covers tube sheets, head covers, chiller shells, flanges and baffle plates. We follow strict quality procedures before dispatch, to achieve the level of satisfaction our clients expect.
Heat Exchanger Tube Sheet Manufacturer
Our decades of experience at Schilthorn Precision in manufacturing superior tube sheets allow us to provide the required quality to our clients. We have achieved excellence in milling, turning, hole-making, grooving and tooling systems to produce tube sheets that are ideal for different types of heat exchangers. Our in-house manufacturing facility can process various types of steel, including BQ grade for precision parts, alongside the other materials we work with.
- Inner groove Tube Sheet for leak-proof refrigerant application
- Tube Sheet with round and square shapes to meet customer demands
- Grinded surface that meets the High Surface Finish requirement
- Manufacturing capability to handle diameter ranges of 200 to 600 mm with thickness of 24 mm to 50 mm thickness
- Depending on the application, Cladded SS, super alloy steel or Complete SS tube sheets are manufactured as per customer requirement
Heat Exchanger Head Covers Manufacturer
At Schilthorn Precision, we manufacture dishends for head covers according to your requirements. The dishends we manufacture comply with your heat transfer and cooling equipment specifications. Our products pass extreme reliability testing, validated by NDT and pressure testing carried out through our in-house measurement capabilities, performed by skilled welders who make sure every unit leaves zero leakage products. Not only do we recognise the need for equipment packages, but we also make sure our products are technologically cost-effective for ultimate customer satisfaction.
Our welding process is carried out by qualified welders who follow strict jig and fixture procedures, so every weld joint on a head cover meets the same standard, whether we’re producing a single unit or a full batch.
Features
- Heat Exchanger Head Cover welded assemblies ranging from 6 mm to 18 mm thickness
- Flange and Dish end with welding assemblies to Body flange dish end as per specialised customer requirements
- Pressure tested weld joints with specialised Jigs / fixtures to ensure reliability of End Covers.
Heat Exchanger Chiller Shell Manufacturer
Schilthorn Precision offers a wide range of shells for shell-and-tube heat exchangers and condensers. Our chiller shells are manufactured using advanced technology to withstand extreme pressure and temperature. With the help of advanced machining techniques, held to the tolerances we work with, we ensure that our chiller shells are leak-proof and ready to deliver excellent performance with durability.
Every chiller shell we produce goes through NDT testing on welded joints, so you can rely on consistent leak-proof performance across every unit, not just the first one off the production line.
Features
- We make Chiller Shell right from Fabrication, Bending & Welding as per customer demand.
- NDT Testing to ensure Leak Proof Welded Joints upto 400 psi
- We can machine a wide range of material with highest precision with respect to GD&T tolerances
Heat Exchanger Flanges Manufacturer
Schilthorn Precision can manufacture flanges for high-pressure applications that can endure high temperatures and provide corrosion resistance. We have the capability to manufacture flanges of different shapes and sizes according to the unique specifications provided by our customers. We have experience working with different metals, including carbon steel, alloy steel, stainless steel and duplex steel flanges. Our manufacturing facility has excellent forging, welding and precision machining capabilities to cater to our customers’ requirements. Our stringent quality system helps us exceed customer expectations every time.
Whether you need standard flange dimensions or a custom design to match an existing heat exchanger or chiller shell, our team can machine and finish flanges to your exact drawing.
Features
- Flanges made for high temperature and pressure application
- Ability to manufacture flanges of different shapes and sizes according to the unique specifications provided by our customers
Heat Exchanger Baffle Plates Manufacturer
Schilthorn Precision offers the industry’s best baffle plates, which have superior sealing properties to ensure the correct flow of fluid within a chiller. We are a prominent manufacturer of baffle plates with years of experience working with a wide range of materials, ranging from mild steel and duplex steel to Teflon grades and less commonly used materials such as Incoloy 625. We can manufacture baffle plates based on the needs of our customers for optimum function.
Precise baffle geometry is critical to how well a heat exchanger performs, since it directly affects flow direction and pressure drop across the shell. Our laser-cut baffles are produced to tight dimensional accuracy, so each plate fits correctly and works alongside our precision heat exchanger tube sheets to support consistent thermal performance across the full tube bundle.
Features
- Customised laser-cut, machined baffles produced in low carbon steel, stainless steel and polypropylene
- Available in Teflon grades and specialist materials such as Incoloy 625 for demanding applications
- Manufactured to precise dimensional tolerances to ensure correct fluid flow and thermal performance
Materials we work with
| Material | Grade |
|---|---|
| SS | SS304, SS316, SS316L, SS410 |
| MS | EN1A, EN8, EN9, SAE1010, 2062 |
| Boiler Quality Steel | ASTM A516 Grade 60 |
Applications
Refrigeration and HVAC
Cryogenic
Petroleum Oil And Gas Industry
Chemical Processing Plant
Food Processing Plant
